Testing Facility at Sunflame Technocast for Quality

When a manufacturer sends a casting requirement to a foundry, what they are truly handing over is trust. Trust that the component will be precise, strong, durable, and consistent. That trust is earned through strict quality assurance, and that’s exactly where the Testing Facility at Sunflame Technocast plays a vital role. This facility ensures every sand casting and shell mould we produce is crafted with precision. And tested with integrity – before it ever reaches your hands.

At Sunflame, testing is not just a procedure. It’s our commitment to you. The manufacturers demand performance, consistency, and safety in every part you source.

The Role of the Testing Facility at Sunflame Technocast

Think of testing as the heartbeat of our foundry operations. Without it, every casting is a gamble. But with it, we ensure each product meets not just industry standards – but exceeds them.

Our testing facility is an integrated part of the production workflow. It allows us to identify issues before they become costly problems. Whether you are producing automotive components, pump castings, or heavy-duty industrial parts.

Step-by-Step Testing Process at the Testing Facility at Sunflame Technocast

Let’s walk you through how we transform raw materials into verified, high-performance components. All under the roof of our advanced testing center:

1. Sand Testing and Analysis

Like flour to a baker, sand is foundational to casting quality. We test every batch through:

• AFS Analysis – for optimal grain size
• Permeability Testing – ensures gas escapes smoothly
• Compressive Strength Testing – checks if the mould holds under pressure
• Clay Content Test – perfects bonding and mould shape retention

Also read, What is sand casting and sand casting process?

2. Spectrometer Testing

Using our Spectromaxx spectrometer, we measure the real-time chemical composition of molten metal.

Materials tested include:

• Fe & Ni-base alloys
• Certified metals like Martensitic, Austenitic, Duplex Steels, and Nickel Alloys

3. Chemical Analysis – Wet Method

Sometimes, precision needs a second opinion. Our lab performs traditional wet chemistry analysis to confirm alloy consistency.

4. PMI Testing

This ensures the right material is used – no mix-ups. Our Positive Material Identification checks every lot that matches your specifications.

5. Mechanical Testing

Strength and flexibility matter. We test with:

• Universal Testing Machine (200KN)
• Electronic Extensometer – crucial for yield and stress validation

6. Impact Testing

Want cryogenic or sub-zero performance? We test up to 300J, at temperatures as low as -196°C.

7. Hardness Testing

Whether you need wear-resistance or surface integrity, we use:

• Rockwell, Brinell, and Poldi Hardness Testers

8. Microstructure Examination

Even a perfect casting may have internal flaws. We test:

• Ferrite structure (ASTM E 562)
• General microstructure (ASTM A 923)

9. Corrosion Testing

Real-life environments can be harsh. We simulate corrosion with:

• ASTM A262 – intergranular
• ASTM G48 – pitting and crevice corrosion

10. Radiation Check

All materials are screened with a radiation meter to ensure zero contamination.

11. Non-Destructive Testing (NDT)

We catch invisible defects with:

• Liquid Penetrant Testing (LPT)
• Magnetic Particle Testing (MPT)
• Radiography (RT)
• Ultrasonic Testing (UT)

Our staff are Level II certified; procedures follow EN and ASNT Level III guidelines.

✅ Additional Testing Facility at Sunflame Technocast

• ASME Section IX & ISO 15614-1 qualified welders
• -196°C certified impact testing
• Heat treatment processes are fully qualified and documented

Why Manufacturers Rely on Our Testing Facility

Choosing Sunflame means choosing assurance. With our Testing Facility at Sunflame Technocast, you eliminate defects before they happen, reduce rework, and gain long-term confidence in your supply chain.

Whether you are sourcing complex shell mould parts or heavy-duty sand castings, you will know you are receiving components tested for:

• Mechanical accuracy
• Material reliability
• Structural integrity
• Corrosion resistance
• Compliance with international standards

Conclusion:

For us at Sunflame Technocast, testing is more than compliance – it’s commitment. Every reading, every sample, every test – it all ensures your product performs exactly as promised.

So, the next time you consider a casting partner, ask: Do they test like Sunflame?

If the answer is no, you might already know where to go.

Partner with precision. Partner with Sunflame Technocast.